SUBCONTRACTING NEWS

Toolmaker diversifies into five-axis machining

Located in the centre of Birmingham, press toolmaker Tooling 2000 began trading more than 50 years ago. Since 1996 it has focused mainly on the design, production and try-out of tools for the automotive industry, notably for Jaguar Land Rover, Nissan and Rolls-Royce/Bentley.

With a view to strengthening its position in the industry and breaking into the provision of subcontract machining services to other sectors, such as power generation and renewables, the company has invested £1.8m in the past two years in new plant and hiring extra people.

A significant proportion of the spend has gone on acquiring new machine tools from Hurco, including the toolmaker’s first two five-axis machining centres, VMX60SRTi and VMX42SRTi models.The SRTi configuration is rapidly becoming Hurco’s most popular five-axis model. The torque motor-driven, swivelling B-axis spindle head and 600 mm diameter Caxis set flush into a fixed machine table create a compact, high-capacity platform that can serve as a large-capacity three/four-axis machine whenever required.

Tooling 2000’s manufacturing director Brian Abbott says: “In recent yearswe’ve seen growing demand from customers for the supply of more complex components that require five-axis machines to produce them cost effectively.The technology was a step into the unknown for us, so the availability of support from the machine supplier was paramount. As an existing Hurco user, we were comfortable with sourcing our first five-axis machines from them, particularly in view of the user-friendly, twin-screen controls.”

Machine operator Dean Henning adds: “Hurco machines are best suited to our type of work because the conversational control with WinMax software is easy to use and we can program most jobs on the shop floor. Even on the 5-axis models we can use the Hurco control to program 3+2-axis cycles.For more complex work, the option of inputting a DXF file from CAD into the Hurco control and using the drawing as the basis for creating the part program is especially useful and fast.”
For further information www.hurco.co.uk

Addmore boosts tool life and cuts cycle time

Addmore Engineering, based in Bedford, is a CNC machining company that supplies high-precision parts to the automotive, medical, and oil and gas industries. What started from a barn in Watford is now a large operation which spans several buildings, employs 48 skilled machinists and runs 24 hours a day.

Specialising in highly precise and intricately machined parts, Addmore turned to Ceratizit over 20 years ago to help with its complex component and tooling needs. Regularly visited by an applications sales engineer and a technical sales engineer from Ceratizit, the two companies enjoy a strong working relationship that positively impacts business growth.

While manyCeratizit inserts are in use at Addmore, a recent switch made was to Ceratizit’s Pentron drill with the ambition of increasing tool life and saving money on tool replacement costs. The tool Addmore was using previously was the 2xD 46 mm diameter C900 from Ceratizit. Although successfully completing the job, the inserts were getting pick-up and sticking to chips.

Addmore saw immediate benefits from using Ceratizit’s 2xD 46mm KUB Pentron drill. Whereas the previous drill had an insert life of between 55-75 parts per edge, the Pentron drill increased this to 120+ parts per edge, delivering an improvement of well over 50%.

Shaun Thornton, technical manager for Ceratizit UK, says that this improvement is “down to Ceratizit’s SOGX 03 geometry and BK8430 coating in combination with the Pentron drill. This specialist coating minimises chip-sticking and increases swarf evacuation due to its optimised flutes.”

As well as the cost-saving benefits which come from the extended insert life of the Pentron drill, switching to this insert also meant that machine cycle time was reduced by 10%.
For further information www.ceratizit.com

Major casting award for William Cook

Sheffield-headquartered William Cook Holdings, a supplier of safety-critical steel components, beat off the challenge of the other finalists to secure the ‘Company of the Year’ title at the recent UK Cast Metals Industry Awards. William Cook impressed judges with landmark rail contract wins, support for the war effort in Ukraine and a £5m investment programme that reinforces its position in the nuclear power supply chain.The group also protected vital foundry skills when it saved 75 jobs by acquiring HI Quality Steel Castings of Chesterfield out of administration.

Organised by the Cast Metals Federation (CMF), there were also major accolades for Tamworth-based Foseco (Innovation) and Sylatech, which claimed the Component of the Year Award.The latter was for work in producing a prosthetic aluminium thumb for use by children.
For further information www.castmetalsfederation.com

C&C Fabrications boosts deburring capabilities

C&C Fabrications, a Yorkshire-based steel fabrication specialist and recipient of the Business of the Year 2023 award, has invested in a Loewer SwingGrinder deburring andedge-rounding machine. The new machine is the latest addition in an ongoing series of investments as the company continues to adapt to ongoing growth. Speed, precision and efficiency will all receive a boost from the Loewer SwingGrinder.

The Loewer SwingGrinder represents a significant advancement in metalworking technology, enabling C&C Fabrications to deliver top-tier solutions across a wide array of sectors, including warehousing and logistics, retail, commercial, industrial, and general engineering at an even more impressive rate, reports the company.

This latest investment from C&C is yet more evidence of its commitment to excellence and innovation as the new SwingGrinder provides the business with an array of advantages. These include a user-friendly design, increased versatility, and a safer and cleaner workspace.

Chris Wallage, owner and managing director, says: “This new investment will play a vital role in enhancing our product quality and workforce efficiency, and enables the future expansion of C&C Fabrications. We’ve made a series of investments in cutting-edge machinery to ensure the delivery of first-rate products and services to our clients, and see C&C remain at the forefront of our industry for years to come. As we continues to redefine steel fabrication, this strategic investment showcases our ongoing dedication to innovation and excellence.”
For further information www.candcfabricationsltd.co.uk

Turnover more than quadruples in three years

Historically, a majority of subcontractor Reginson Engineering’s turnover came from the aerospace sector, with oil and gas generating most of the remainder. However, when Covid struck in early 2020 the aerospace contracts dried up. While ventilator work took off, the company knew this was only temporary, so the family-run business owned by Steve Hatch set about finding business elsewhere. What transpired altered the company’s fortunes entirely, as a contract from a jewellery manufacturer combined with strong growth in aerospace conspired to increase turnover so dramatically that by 2023 it was 447% higher than before the pandemic.

Even better is to come. The jewellery company is so pleased with the quality of the mainly titanium jewellery pieces already supplied that it has signalled its intention to increase the annual quantity of parts from 100,000 to 1 million per month over the next few years. The machine tools underpinning both the quantity and quality of the jewellery parts produced at the Nuneaton factory are yet more Citizen Cincom sliding-head lathes.

Reginson Engineering is a long-time user of these Japanese-built sliders dating back to the early 1990s. In October 2020, the lathes were joined on the shop floor by the subcontractor’s first Citizen fixed-head model, a 64 mm bar capacity Miyano ABX-64SYY twin-turret, twin-spindle turn-mill centre. The user describes the machine as “fantastic”, as it has allowed the company to slash cycle times compared with using other turning plant on site.

The upturn in throughput generated by the jewellery contract required much more sliding-head capacity, so the subcontractor has bought 14 new Cincoms in the past couple of years. They are now seven 20 mm bar capacity A20-VIIs on site and the same number of 12 mm capacity L12-VIIs.
For further information www.citizenmachinery.co.uk