Emco machines reduce production times

GF Casting Solutions relies on the Hyperturn 65 Powermill G2 and the EmcoTurn E65 CNC turning centre. Thomas Klade, team leader of contract manufacturing, reports on the effectiveness of the two Emco machines at this Altenmarkt-based specialist in magnesium and aluminium die casting solutions for the international automotive industry.

The two CNC turning machines from Emco manufacture the spare parts required for the die casting tools

“From the first technical discussions to the sales process and delivery, our collaboration with Emco went extremely well,” says Klade.“Besides, I’ve been familiar with Emco machines since my training days, and we know that we’re buying machines that deliver what they promise and perform very well in terms of precision.”


He continues: “Both machines are perfectly tailored to our requirements and run excellently. The support from Emco is also really good.”

The EmcoTurn E65 turning centre is used primarily to produce screw cores. With this machine, GF Casting Solutions has been able to reduce its machining times significantly. The
machine features a 65 mm spindle bore, counter spindle, radial turret with 12 driven tools, as well as a Yaxis with 80 mm stroke. Parts are collected in a pot and unloaded via the partial conveyor belt, which also eliminates the need to open the door.One of the biggest advantages is definitely the time saved.

“For example, if the system receives the order to produce 15 pieces, these are produced fully automatically within a certain period and engraved according to requirements,” says Klade.“They’re then ejected to a conveyor belt. No further manual intervention is required, and we’ve been able to reduce production time by two-thirds.”More information www.emco-world.com

Mitutoyo CMM ticks all boxes for AML

Advanced Manufacturing (Sheffield) Limited (AML) manufactures high-quality precision parts including complex gas turbine components such as blades, shafts, discs, blisks and bearings. Given the nature of the industries it serves, AML’s customers require work that complies with the most stringent quality standards. For this reason, the company recently purchased a second Crysta-Apex V122010 CMM from Mitutoyo UK.

Mark Hands, AML operations director, says: “The Mitutoyo CMM ticks important boxes such as speed of use, accuracy and aftersales support.”

Mitutoyo’s recently launched Crysta-Apex V1200, 1600 and 2000 series CMMs were developed for supporting the quality evaluation of volumetric parts, offering users up to 12.8 m³ of measuring volume. The robust and flexible range is able to accept touch-trigger probes, scanning probes, and both laser and scanning probes.

Crysta-Apex CMMs make use of a proven, lightweight bridge-type construction with high rigidity air-bearings on every axis, helping to deliver accuracy alongside both high speed and high acceleration rates. ABS linear scales provide high environmental resistance and save time at start-up as, unlike some other CMMs, homing is not necessary.

The Crysta-Apex V122010 variant, as purchased by AML, provides XYZ capacity of 1200 x 2000 x 1000 mm. Therefore, in addition to handling large individual components, users are able to load large batches of smaller parts on to the machine’s bed and perform fully automated mass inspection routines.

“As previously, the staff of Mitutoyo UK carried out a very efficient CMM installation,” says Hands. “In fact, the team not only installed the new CMM, but also relocated other inspection machines at the same time. The limited the amount of downtime and disruption within our facility ensured that we maintained our operational performance to our customer base.”

More information www.mitutoyo.co.uk

£3.5m Investment Drive Pays Off At Europlaz

A fast-growing contract manufacturing specialist for the healthcare sector has completed a
three-year, £3.5m investment drive as it targets new opportunities. Europlaz, which is
currently witnessing 20% year-on-year growth, has recently spent £750,000 on the
installation of three additional all-electric injection moulding machines to cope with an
increase in orders. Notably, this equipment complements a new CMM.

Boosted by an increase in capacity at its Southminster, Essex facility, the company is focused
on both UK and international medical device manufacturers and engineering design houses
seeking a strategic partner that can take projects from proof of concept to large-scale
commercial manufacturing.
“There’s been a massive surge in demand for our services, which support the development
and commercialisation of devices used in diagnostics, drug delivery, biotech and pharma,”
explains Katy O’Keeffe, marketing and strategy director. “We know there’s a massive
opportunity and have responded by continuing to invest. It takes our total spend to £3.5m
over the past three years and we’ve got more technology on order. This is the perfect time
to press the ‘growth’ button.”
Europlaz, which is ISO13485-certified, operates from a state-of-the-art production facility.
From here, the family-run business offers injection moulding, assembly, product validation
and access to modern cleanrooms, all certified to ISO Class 7 for the manufacture of Class I,
Class II and Class III medical devices.
“Sales have increased by 20% to £12.5m for this financial year and we’ve got contracts in
place to achieve over £14m in 2025,” says Rory O’Keeffe, commercial director at Europlaz.
“Investment has flowed into the latest equipment, which we’ve matched with a major
recruitment drive – taking on 25 new workers. A good proportion of these now form part of
our industry-leading technical team.”
More information www.europlaz.co.uk

King’s Award for AM specialist RYSE 3D

Additive manufacturing specialist RYSE 3D has celebrated its best-ever year in style by securing a King’s Award for Innovation. The company has seen sales increase by 58% over the past 12 months, while its ability to deliver 3D-printed production parts quickly has seen RYSE 3D race towards a near £5m turnover. The Shipston-on-Stour-based business has also created 10 new jobs, added new export markets and launched LANDR 500, a large-format FDM printer designed and built in the UK. Tim Cox, Lord Lieutenant of Warwickshire, was welcomed to its factory as part of the King’s Award celebrations.

More information www.ryse3d.com

Lantek helps Kanyana provide top service

Kanyana Engineering has followed a policy of providing unique sheet metal services at its Greenfields, Western Australia manufacturing facility since its formation in 1997. As part of its pursuit of excellence, managing director Graham Dawe understood that software and the integration of the company’s systems was crucial to his plan.

“I had experience from a previous computer business and wanted a fully integrated CADCAM and ERP system,” he explains. “With Lantek, this was all possible and we went for the full suite of Lantek Expert, Flex 3D and Integra straight away. We can take DXF files and 3D models directly from the customer and use the system to nest parts, program the lasers, and calculate a consistent and accurate price for the job.”

Stock material is stored within the system as are remnants from previous jobs so the company knows what is available, what has been earmarked for a job and what needs to be ordered. Via its tracking number, Kanyan can trace material down to the individual sheet used, producing material certificates for the customer.

“We can even switch materials, should the sheet we’ve allocated be under five tons of material, picking another of the same specification from the top of the pile and substituting its tracking number to maintain traceability.”

Once a quotation becomes an order, all the details and history of the job are released to the workshop ready for manufacture. Lantek’s MES software keeps control of where parts are in the shop, the time taken for each operation, and any lost or damaged parts which require remanufacturing. Live information is collected via workshop PCs and iPads on the laser machines, the press brakes and in the six fabrication bays. More information www.lantek.com