Lighting up productivity gains at Smithstown

Opening its doors with just four toolmakers 50 years ago, Smithstown Light Engineering is now a business with three manufacturing sites and over 165 employees. Working with the world’s leading medical device and orthopaedic companies, Smithstown uses hyperMILL CADCAM software from Open Mind Technologies to streamline its throughput and maximise efficiency.

Working with clients such as Stryker, Boston Scientific, Zimmer Biomet and Cook Medical, the company provides a turnkey service from concept and design through prototyping, machining and validation of medical components and orthopaedic implants. With over 14 million components manufactured annually, the Irish manufacturer adopts stringent quality measures that are a necessity for precision medical device parts used in life-saving surgery.

CEO Gerard Henn alludes to why the County Clare company opted for hyperMILL: “There are so many different CADCAM options in the marketplace, but Open Mind made it much easier for us to work forward with hyperMILL, explaining the facets, features and how we could optimise our machining strategies and cutting paths.”

He adds: “Open Mind were very enthusiastic and got behind us. They understood what we were trying to achieve, and it’s been a positive relationship all the way through. We’d recommend Open Mind to any companies interested in upskilling their internal workforce – the partnership has been extremely positive.“

Smithstown Light Engineering supports orthopaedic and medical device companies in Ireland and around the world. It also provides instrumentation for surgical procedures, making it a very medical-focused enterprise

“With Open Mind’s support, we now have a great understanding of hyperMILL,” concludes Henn.

More information www.openmind-tech.com

NEW ACCURL LASER CUTTER HELPS STEEL PLATE SPECIALIST OFFER NEXT-DAY LEAD TIMES

Middlesbrough-based SM Thompson (SMT), a leading steel plate processing specialist, is
now able to offer clients shorter lead times thanks to its investment in a new 12kW fibre
laser cutter with 4m bed. By installing the ACCURL MasterLINE 4020 from Axe & Status,
next-day lead times are now available, reducing from 2-3 days previously.
Celebrating its 75 th anniversary in 2025, family-run SMT is among the region’s most
experienced companies within its sector.
“We began as a pure steel stockholder back in 1950,” explains managing director Harvey
Thompson, grandson of company founder Stanley Moorhouse Thompson. “When my father
Howard joined the business in the 1960s, he initiated a shift in direction, introducing
profiling services to add value for customers. It started with flame and plasma cutting –
processes we still offer today – but in recent years has progressed into laser cutting, press
braking and plate rolling services.”
Price, quality, delivery
Serving a market where lead times are just as critical as price and quality, SMT wanted a
way to reduce its current delivery time of 2-3 days. With three laser cutters already on site,
the way forward was to invest in another.
“We needed more capacity to shorten lead times and further boost quality through the
latest laser cutting technology,” says Harvey Thompson. “As a business, we invest regularly
in new machines and always cross-reference the market. We have a responsibility to
provide the best available technology for the benefit of our customers.”
He continues: “Following extensive due diligence, we settled on ACCURL. Importantly, Axe &
Status allowed us to visit an existing user, which showed they had complete confidence in
ACCURL laser cutters. The end user was really happy with the machine, a factor that played
a big part in our purchase decision. There’s no doubt the ACCURL is a step up from our other
laser cutters.”
Seamless installation
The ACCURL MasterLINE 4020 features a 4 m long bed (2 m wide) with SMT selecting the
12kW model. Arriving in February 2025, the company describes the installation,
commissioning and training process as seamless from start to finish.
“To be honest, it’s probably best installation we’ve ever had. The communication from Axe
& Status was really good throughout, supported by excellent service. The ACCURL user we

visited said the back-up from Axe & Status was first class, and we make them right on that
score.”
Although the first ACCURL on site at SMT, the 20-employee business reports a very shallow
learning curve. The company’s highly trained operators are particularly impressed with the
machine’s features and functions, and all prefer using the ACCURL over the other laser
cutters on site, whatever the job. Batch sizes at SMT extend from 1-offs to thousands.
“We traditionally offer mild steel plate, but since entering the laser cutting arena a few
years back we’ve made big gains in the stainless steel and aluminium markets,” says Harvey
Thompson. “We cut from 1-25 mm using laser, although the average is probably around 10
mm. For anything from 25 mm and above we turn to our flame or plasma cutters. However,
since the arrival of our new ACCURL, I don’t think it will be long before we phase out
plasma. Laser is more efficient and just as cost effective to run – and the cut quality is better.
We’ll probably end up with just laser and flame cutters.”
Up to 30% faster
Although the other laser cutters on site also offer 12kW power output, SMT reports the
ACCURL MasterLINE 4020 cuts 20-30% faster using the same gases – oxygen or nitrogen
(depending on material and thickness).
“We’re not sure why and can only put it down to better technology,” says Thompson. “We
can now offer next-day lead times, so the ACCURL has definitely had the desired effect. It’s
quite a tough market at present, which means any advantages new technology can provide
are a big help.”
Non-stop cutting
SMT runs a three-shift system, five days a week, with the ACCURL MasterLINE running
around the clock. Thanks to the use of high-quality components such as the machine’s
RAYCUS fibre laser source and BOCI cutting head, ACCURL laser cutters can operate
continuously seven days a week, 365 days a year.
“The cutting head is the core element for a stable cutting process and high component
quality,” says Harvey Thompson. “Optimal cooling ensures consistently precise cutting
performance, particularly for long-running jobs with high laser power.”
The ACCURL MasterLINE series of fibre laser cutters from Axe & Status is available in models
up to 60 kW power output. Offering low operating costs and top quality, the machines are
characterised by high dynamics that deliver positioning speeds up to 180 m/min and
acceleration of 3 G.
Investing in the future
As a progressive manufacturing business, investment is clearly key to SMT, which can today
offer a host of added-value services that extend beyond profiling to include rolling, press
braking, drilling and plate marking. The company is certified to ISO 1090, an international
standard focusing on the execution of steel structures that ensures quality and safety

throughout production, assembly and installation processes. SMT also carries the ISO 9001
quality management accreditation.
“Even in a tough market we’ve got to keep investing,” he concludes. “In tandem with our
innovation and passion, new technology means we remain ahead of the competition. We’re
constantly developing new ways of working, and thoughts are already turning to our next
laser cutter, probably with even larger bed size and more powerful laser, perhaps 20 kW or
more.”
Big machines and big ideas will almost certainly translate into a big future for SMT. As
recently as 2015 the company relocated to a facility twice the size of its previous premises.
Looking ahead, the company is convinced it can achieve further long-term growth. With 75
years of experience and success to call upon, few would bet against it.
More information www.axestatus.com

The “manufacturing solutions” show

Subcon (NEC, Birmingham, 4-5 June) will bring together over 170 leading UK and international suppliers. The exhibition covers everything from assembly work, CNC machining and metal fabrication to electronics, component parts and more. Any visitors who need a place for face-to-face meetings, want to take time out or catch up on messages, will find dedicated times available in the show’s meeting spaces.

The exhibition’s VIP programme offers senior purchasers free parking and access to an exclusive networking lounge with complimentary lunch and refreshments – the perfect location to meet new suppliers. There will also be CPD-accredited workshop sessions, led by a subject expert, with practical takeaways to help progress professional development or company strategy.

More information www.subconshow.co.uk

Subcon: The Ideal Networking Opportunity

Attending the Subcon show (NEC, Birmingham, 4-5 June) offers numerous benefits, including the opportunity to discover new suppliers, see the latest innovations and attend insightful seminars. It is a key event for anyone involved in supply chain management and engineering. The exhibition offers several networking opportunities, including the ‘Subcon Party’, where visitors can meet and mingle with exhibitors, visitors and speakers in a relaxed and informal setting. Additionally, visitors can visit the networking lounge, a dedicated space for making connections and holding discussions with industry peers.

More information www.subconshow.co.uk

Subcon 2025 to open next week

Subcon 2025, the UK’s largest subcontract manufacturing supply chain show, will take place at the NEC in Birmingham on 4-5 June. The event is set to feature over 170 exhibitors and anticipates over 4000 visitors. This free-to-attend, two-day show is for manufacturing buyers from a broad spread of manufacturing sectors, including automotive, aerospace, defence, medical, energy, general engineering and more. 

Also at Subcon, more than 50 industry professionals will deliver free-to-attend panel discussions, presentations and practical workshops. Other highlights are set to include The Manufacturing Solutions Awards and the opportunity to race against a professional racing driver on a motorsport simulator.

More information www.subconshow.co.uk